Empowering Progress with Expertise

CAPABILITIES

  • Design for Manufacturing Services

    Design for Manufacturing Services entails the strategic process of designing products with an emphasis on simplifying manufacturing processes, minimizing production costs, and maximizing product quality and reliability.

  • Device Customization Services

    This service involves tailoring medical devices to meet specific patient needs or the requirements of healthcare providers. These services can include modifying the design, functionality, or software of a medical device to ensure it aligns with a patient's unique medical condition, anatomy, or preferences.

Catheter Manufacturing Services

  • These components are commonly utilized in various medical devices, including catheters and endoscopes, to offer structural support, flexibility, and precise navigation. At Prevailing Medical, we have a proven process for designing and developing functional medical instruments.

  • Prevailing Medical Inc. has inhouse extrusions to help bring products to market without all the additional expedite fees. Tubing extrusion is a manufacturing process used to create plastic, rubber, tubing with precise dimensions, features, and properties for various medical applications. This method ensures consistency and precision in the production of medical-grade tubing. Contact us today to learn about our proven process.

  • At Prevailing Medical, we are able to create custom molds to be used in production of diverse medical device components and parts. This meticulous process is crucial for upholding the quality and consistency of these components, ultimately influencing the safety and effectiveness of the final product. Discover more about our process.

  • The process of interlacing or weaving fine wires, often made of stainless steel or other biocompatible materials, to form a flexible and durable covering or reinforcement for medical device components. Our technique provides added structural integrity and control during medical procedures, making it a vital component in the design of many medical devices. Contact us today for more information or get a quote.

  • Braided reflow catheters increase tubing strength, resistance to kinking, enhanced flexibility, and precise torsion control for medical devices. Our expertise encompasses a variety of reflow options, enabling flexibility in accommodating diverse product lengths.

  • Our engineers have the ability to precisely shape setting and configure different Nitinol based interventional devices, which makes it a valuable shape setting material for various applications, enabling innovative and minimally invasive medical procedures.

Precision Engineering Services

  • Laser welding is the method for joining components, to form a device or assembly. We assess the weld's quality by conducting evaluations using established testing procedures, thereby ensuring the strength and durability of the bond.

  • 3D printing, or additive manufacturing, utilizes materials such as biocompatible plastics, metals, ceramics, and even living cells to create a wide range of medical devices and more. Prevailing Medical is at the forefront of this transformative technology, which has the potential to enhance patient care, accelerate innovation, and reduce costs in the medical device industry.

  • Computer-Aided Design (CAD) empowers our engineers to create 2D and 3D models, iterate and refine designs, visualize and simulate, generate manufacturing specifications, and collaborate effectively. At Prevailing Medical, our engineers are dedicated to designing efficient devices and using resources wisely to save time and make cost-effective decisions.

  • Our engineers use Machining to produce high-precision components, offering tight tolerances and surface finishes, which are critical in the medical field to ensure the quality and safety of medical devices.

Assembly and Bonding Services

  • This manufacturing process is used to add specific features to the tips of catheters and dilators. Common tip designs include atraumatic or tapered tips for smoother navigation through the body, radio-opaque tips for visibility under X-ray, and rounded tips for safety during insertion. Contact us today for more information on our process.

  • This process involves the precise joining or bonding of components, typically using heat and pressure. Hot jaw bonding ensures the integrity and functionality of medical devices. Contact us today to get your project started.

  • Swaging reduces the diameter of a metal tube or wire by using compressive force. This technique is used to produce tapered ends, tips, or specific shapes for components like guidewires, catheters, and various medical instruments. Learn more about our project services.

  • This method of joining or bonding materials, typically plastics or glass, using ultraviolet (UV) light. Our engineers value this process for its speed, precision, and ability to create secure bonds without the need for heat, making it suitable for heat-sensitive materials.

  • Soldering is a process of joining or bonding two or more metal components together using a molten filler metal, known as solder. Electrode soldering, a specialized form of soldering, is used for creating secure electrical connections in medical devices. To learn more about our engineer capabilities view our project services or contact us today.

From Concept to Market: Diverse Skills to Fuel Your Medical Device Development

Prevailing Medical has a large range of equipment, including 16 Carrier Steeger braider RDN Extruder and Puller, 3D printing, 10 up Reflow machine, Batch oven, laser welded, Hot Jaw bonding, UV bonding, Nitinol Forming, and more. Discover our capabilities or get in touch to initiate your
project today.

Are You Looking for a Better Medical Device Solution?

Contact Prevailing Medical to discuss your Medical engineering needs. Many clients tell us about high billing with no results, but not at Prevailing Medical inc. We will only charge when on the project and producing results. We offer weekly financial updates of wages and purchases so you do not get an invoice sticker shock.